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4.5" 2005-2007 Ford F250/F350 4wd (w/Diesel Engine) Coilover Bypass System by Carli Suspension Brand: Carli Suspension | SKU: CS-F45-CO25-BYP-05
$9260
- +
9260

4.5" 2005-2007 Ford F250/F350 4wd (w/Diesel Engine) Coilover Bypass System by Carli Suspension

Brand: Carli Suspension | SKU: CS-F45-CO25-BYP-05
From $9,260.00

4.5" 2005-2007 Ford F250/F350 4wd (w/Diesel Engine) Coilover Bypass System by Carli Suspension

Brand: Carli Suspension | SKU: CS-F45-CO25-BYP-05
From $9,260.00
- +
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Product Description
More Information

This Carli Suspension CS-F45-CO25-BYP-05 4.5 inch Coilover Bypass lift system for the Ford F250 / F350 4wd diesel models is a ultra premium lift kit that will lift your vehicle enough to fit up to 37 inch x 12.5 inch tires. Using custom tuned King 2.5" Coilovers and Remote Reservoir Front and Rear Bypass Shocks this kit is perfect for Ford owners wanting the best ride quality and off-roading performance. Excellent during on-road, highway, towing/hauling along with slow to high speed off road use.

Featured in this lift kit system are King 2.5 Coilovers with remote reservoirs that replace the factory coil springs. Included is are heavy duty conversion brackets allow for the switch from coil springs to coilovers. This greatly improves off-road performance and ride quality. Paired with the coilovers are King 2.5" Remote Reservoir Front 2-Tube Bypass and Rear 3-Tube Bypass Shocks. These custom Carli King shocks use a unique 17-4 stainless shaft that is machined and polished. Meaning there is no finish or coating to wear off. The 2.5 inch diameter body houses a custom piston designed for heavy-duty truck models. Remote reservoirs will increase oil capacity, giving better heat dispersion and performance in extreme conditions. A bypass shock incorporates external tubes equipped with one-way check valves that can be finely tuned, enabling users to customize the volume of fluid bypassing the piston/valving during both the compression and rebound strokes, all within the operational scope of the bypass tube.

Radius arm drop brackets lower the factory radius arms which rotates the axle back to factory angles to maintain proper caster and geometry. Made from 1/4 inch cold rolled steel these heavy duty brackets will provide a solid link between the arms and chassis.

To keep the front axle centered properly an adjustable front track bar is included. In typical Carli fashion this bar has features that are not found in other track bars. This includes 3/8 inch DOM construction that allow for use of a 1" x 7/8" FK bearing heim joint with a large shank.

Completing the front-end enhancements, this package incorporates Caster Shims to enhance steering responsiveness. Additionally, a custom Bump Stop Drop is provided to ensure the springs maintain proper clearance from the factory bump stop.

In the rear Carli gives you variety of choices to lift or not lift the rear of the vehicle. The base kit does not lift the rear, however you can choose between the Carli progressive rate 2" lift add-a-pack kit (most economical and maintains factory payload, but for F250 only) or the Carli Full Progressive Rate 3" lift Rear Leaf Springs. The progressive leaf springs will provide increased suspension travel and drastically improved ride quality while reducing load capacity to a light 3/4 ton spec.

Features & Benefits:

  • 4.5 inch front lift / 0 to 3 inch rear lift (optional rear lift)
  • Converts factory coil springs to King 2.5 Coilovers for greatly improved off-road performance
  • Ultra-Premium lift kit optimized for all conditions: on-road road quality, towing and slow to high speed off-roading
  • Front linear rate coil springs - with reduced linear rate to improve ride quality
  • King 2.5 Remote Resi Front & Rear Bypass Shocks - 2.5" diameter aluminum body with remote reservoir and exclusive 17-4 stainless steel shaft that is machined and polished
  • Bypass shocks incorporate external tubes equipped with one-way check valves that can be finely tuned
  • Remote reservoir increases oil capacity for better heat management and better overall performance
  • Radius arm drop brackets keep proper front caster
  • Greatly improves ride quality
  • Optional Rear Add-a-Pack - Replaces factory overload springs, transforming the factory leaf spring pack into a progressive system (F250 only)
  • Optional Rear Progressive Leaf Springs - Provide increased suspension travel and drastically improved ride quality while reducing load capacity to a light 3/4 ton spec
  • Adjustable track bar - keeps front axle centered and dampens vibrations. Uses FK heim joint with large shank
  • Stainless steel braided extended front brake hoses
  • Front Travel = 10" / Rear Travel = 13"
  • Lifetime warranty on components, 1 year warranty on shocks
  • Allows use of up to 37 inch x 12.5

Components Included:

  • CS-FCO25SPKG-BYP-45-05: Carli tuned King 2.5 Remote Resi Coilovers, King 2.5 Front and Rear Bypass Shocks, Resi Mounts
  • CS-FCOMKIT-05: Upper and Lower Coilover Conversion Brackets and Hardware
  • CS-FORDBBL-05: Front Brake Lines
  • CS-FBLT-05: Brake Line Tabs
  • CS-FRAD-05: Radius Arm Drop Brackets
  • CS-FBDF-05-4.5: Bump Stop Drops
  • CS-FCASTERSHIM-4.5: 1 degree Caster Shims
  • CS-FPRB-05: Adjustable Track Bar

Optional Upgrades - While not required, Carli Suspension offers additional components to further enhance ride quality and / or performance of this leveling system. These can be found by scrolling down the page to the table below.

Required Sway Bar Selection - While Carli does not include a front sway bar correction in this kit it is required to install this lift kit properly. The drop bracket kit works great as a more economical solution. However, for truck owners wanting a HUGE improvement in ride quality the Carli Torsion Sway Bar is your solution and is an amazing upgrade. Designed to allow the front suspension to move more freely without giving up control.

Important Notes1. Note: While this kit is sold without a rear lift, this system will not achieve a proper rear high stance without the installation of the add-a-pack or progressive leaf springs; it will sit slightly rear with no rear option added. Add-a-pack only recommended for F250 models.
2. Recommend 17”-18” wheels, no more than 9” wide with 5” of backspacing with 37 inch diameter tires.
3. It is not advisable to use factory wheels with oversized tires, as this can lead to issues such as rubbing against the radius arm, sway bar, and, most importantly, the brake lines.

Available Options

Front Sway Bar (required)
F250 / F350 2005-2007 Ford 4WD (w/4.5" Suspension Lift) Front Extended Sway Bar End Links

Carli Suspension's CS-FEL-05 Extended Front Sway Bar End Links for the Ford F250 / F350 are specifically tailored to Carli lift kits.  Featuring FK bearing 5/8 inch rod ends, thes endlinks have unhindered articulation. Direct bolt-on installation.

  • Returns front sway bar to factory angles on lifted models (4.5 inches)
  • Provides excellent articulation
  • FK Bearing 5/8 rod ends
  • 100% rebuildable
  • Direct bolt-on installation
  • Carli provides a Limited Lifetime Warranty
Read More

Carli Suspension's CS-FEL-05 Extended Front Sway Bar End Links for the Ford F250 / F350 are specifically tailored to Carli lift kits.  Featuring FK bearing 5/8 inch rod ends, thes endlinks have unhindered articulation. Direct bolt-on installation.

  • Returns front sway bar to factory angles on lifted models (4.5 inches)
  • Provides excellent articulation
  • FK Bearing 5/8 rod ends
  • 100% rebuildable
  • Direct bolt-on installation
  • Carli provides a Limited Lifetime Warranty
$265
Carrier Bearing Drop Kit
F250 / F350 2005-2024 Ford 4WD (w/2-Piece Driveshaft) Carrier Bearing Drop Kit by Carli Suspension

Carli Suspension's CS-CARRIERDROP-F Carrier Bearing Drop Kit for the Ford F250 / F350 is made for models with a 2 piece rear driveshaft. On models with rear lift from 1 to 4 inches this stackable shim helps to prevent take-off shudder and driveline vibrations.

  • Helps to eliminate take-off shudder and driveline vibrations
  • Drop the carrier bearing on models with 2-piece driveshafts
  • For models with 1 to 4 inches of rear lift
  • Stackable 1/4 inch shims for different size drops
  • Carli provides a Limited Lifetime Warranty
Read More

Carli Suspension's CS-CARRIERDROP-F Carrier Bearing Drop Kit for the Ford F250 / F350 is made for models with a 2 piece rear driveshaft. On models with rear lift from 1 to 4 inches this stackable shim helps to prevent take-off shudder and driveline vibrations.

  • Helps to eliminate take-off shudder and driveline vibrations
  • Drop the carrier bearing on models with 2-piece driveshafts
  • For models with 1 to 4 inches of rear lift
  • Stackable 1/4 inch shims for different size drops
  • Carli provides a Limited Lifetime Warranty
$65
Long Travel Air Bags
F250 / F350 2005-2007 Ford 4WD (w/2-3" rear lift & 3.5" rear axle) Long Travel Air Spring System by Carli Suspension

The Carli Suspension Long Travel Air Bag System for the Ford F250 / F350 are designed to compliment the Carli Full Replacement Leaf Springs. Enhance the load-carrying capacity and towing capabilities of your Super Duty while maintaining ride comfort and quality. Carli airbags are designed to accommodate up to 12 inches of suspension travel and can be easily installed with simple bolt-on DIY methods. You have the option to set up onboard air systems or use them manually. These airbags are robust, boasting a rating of 2,000 pounds each (with a maximum capacity of 4,000 pounds at 100 psi) and have a typical operating range of 5 to 75 psi. They are well-suited for large 5th wheel trailers, work trucks, campers, boats, bumper-pull trailers, and hauling purposes.

  • Restores factory payload to Carli full progressive springs
  • Designed for 3.5" Diameter Axles
  • Works with Carli 4.5 inch and 5.5 inch lift systems (2 to 3 inches or rear lift)
  • Adjustable rear loaded height, 2000lb capacity per bag at 100psi
  • Includes 1/4" Airline, fittings and Schrader valves
  • Supports up to 12" of travel
  • Works on both diesel and gas engines
  • Carli provides a Limited Lifetime Warranty
Read More

The Carli Suspension Long Travel Air Bag System for the Ford F250 / F350 are designed to compliment the Carli Full Replacement Leaf Springs. Enhance the load-carrying capacity and towing capabilities of your Super Duty while maintaining ride comfort and quality. Carli airbags are designed to accommodate up to 12 inches of suspension travel and can be easily installed with simple bolt-on DIY methods. You have the option to set up onboard air systems or use them manually. These airbags are robust, boasting a rating of 2,000 pounds each (with a maximum capacity of 4,000 pounds at 100 psi) and have a typical operating range of 5 to 75 psi. They are well-suited for large 5th wheel trailers, work trucks, campers, boats, bumper-pull trailers, and hauling purposes.

  • Restores factory payload to Carli full progressive springs
  • Designed for 3.5" Diameter Axles
  • Works with Carli 4.5 inch and 5.5 inch lift systems (2 to 3 inches or rear lift)
  • Adjustable rear loaded height, 2000lb capacity per bag at 100psi
  • Includes 1/4" Airline, fittings and Schrader valves
  • Supports up to 12" of travel
  • Works on both diesel and gas engines
  • Carli provides a Limited Lifetime Warranty
$1030
Low-Mount Steering Stabilizer
F250 / F350 2005-2022 Ford 4WD Low Mount Steering Stabilizer with Diff Guard by Carli Suspension

This is a bolt-in companion to the Carli High-Mount Steering Stabilizer. With an adjustable range from 70 to 200 psi, it allows you to achieve a neutral steering response at 70 psi or counteract the natural right-hand pull typically associated with tires like Toyo Mud Terrains at 200 psi. Designed to mount into the factory stabilizer location.

  • Simple, Bolt-in Installation
  • Mounts to tie-rod and included diff guard
  • Corrects left tire pull, adjustable
  • Combines with High-Mount for opposing stabilization
Read More

This is a bolt-in companion to the Carli High-Mount Steering Stabilizer. With an adjustable range from 70 to 200 psi, it allows you to achieve a neutral steering response at 70 psi or counteract the natural right-hand pull typically associated with tires like Toyo Mud Terrains at 200 psi. Designed to mount into the factory stabilizer location.

  • Simple, Bolt-in Installation
  • Mounts to tie-rod and included diff guard
  • Corrects left tire pull, adjustable
  • Combines with High-Mount for opposing stabilization
$695
Adjustable Radius Arms
F250 / F350 2005-2022 Ford 4WD (w/4.5"-5.5" of lift) Fabricated Radius Arm System by Carli Suspension

Carli Suspension's Fabricated Radius Arms for the Ford F250 / F350 represent a significant upgrade from the weak, stamped factory radius arms. They incorporate internal x-bracing and gusseting, mirroring the design of Carli Suspension's other Radius Arm systems, ensuring superior strength and durability. These new arms are equipped with a rebuildable 17-4 Stainless spherical joint, enabling unhindered articulation while eliminating the irritating "kick" caused by the large factory bushings when they store and release energy. These Carli radius arms will correct 0.5°-2.5° of caster at the axle mount ensuring ANY Carli customer can achieve death-wobble-preventing positive caster. The end result is a much smoother ride with enhanced and more precise control. To further enhance performance and safety, Carli Suspension includes custom length Quad-wrap Limit Straps that prevent the shock from over-traveling during off-road conditions. With these improvements, you can experience maximum performance and peace of mind during your off-road adventures.

  • Heavy Duty design provides a massive strength upgrade over factory arms
  • 0.5°-2.5° of adjustable Caster correction
  • Improved ride quality and control
  • Internal Cross Bracing and Gusseting for superior strength and durability
  • Serviceable 17-4 stainless spherical joints eliminate "kick" caused by large factory bushings
  • Includes Limit straps
  • Carli provides a Limited Lifetime Warranty
Read More

Carli Suspension's Fabricated Radius Arms for the Ford F250 / F350 represent a significant upgrade from the weak, stamped factory radius arms. They incorporate internal x-bracing and gusseting, mirroring the design of Carli Suspension's other Radius Arm systems, ensuring superior strength and durability. These new arms are equipped with a rebuildable 17-4 Stainless spherical joint, enabling unhindered articulation while eliminating the irritating "kick" caused by the large factory bushings when they store and release energy. These Carli radius arms will correct 0.5°-2.5° of caster at the axle mount ensuring ANY Carli customer can achieve death-wobble-preventing positive caster. The end result is a much smoother ride with enhanced and more precise control. To further enhance performance and safety, Carli Suspension includes custom length Quad-wrap Limit Straps that prevent the shock from over-traveling during off-road conditions. With these improvements, you can experience maximum performance and peace of mind during your off-road adventures.

  • Heavy Duty design provides a massive strength upgrade over factory arms
  • 0.5°-2.5° of adjustable Caster correction
  • Improved ride quality and control
  • Internal Cross Bracing and Gusseting for superior strength and durability
  • Serviceable 17-4 stainless spherical joints eliminate "kick" caused by large factory bushings
  • Includes Limit straps
  • Carli provides a Limited Lifetime Warranty
$1565
Vehicle Fitment
MakeFord
ModelF250, F350
Year Fitment2007, 2006, 2005
2WD/4WD4WD
Tech Specs
ManufacturerCarli Suspension
Manufacturer Part NumberCS-F45-CO25-BYP-05
Item Numbercar_cs-f45-co25-byp-05
MPN(UPC)883584149675
Product LineLift Kits
Lift Height4.5 inch

 

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